Disinfecting High-Solids Wastewater Without Filtration
Meat Processing
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Disinfecting High-Solids Wastewater Without Filtration

A median 3 log E. coli reduction at Ahipara, on algal pond effluent with suspended solids peaking above 250 mg/L and only a 1 mm basket screen in front. Solids shade bacteria and foul submerged lamps, so conventional ultraviolet needs finely filtered effluent. In a thin flow, fine filtration isn't needed.

400 mg/L
suspended solids at a food processor, with a 4.4 log reduction
2 to 3 log
better than a submerged-lamp system, side by side
1 mm
basket screen, the only pre-treatment at Ahipara

Why solids matter

Particles absorb and scatter light, bacteria hide inside clumps, and in submerged-lamp systems solids coat the lamp sleeves. That's why plants with high solids usually add filters or clarifiers before ultraviolet.

In a thin, fast flow, particles tumble through the light instead of shading a deep tank, and there are no sleeves to foul.

Disinfecting High-Solids Wastewater Without Filtration

Results from four high-solids sites

A large meat processor, South Island. Dissolved air flotation effluent at about 50 mg/L of solids and about 12% UVT, with E. coli in the millions. A 16-module system now treats the full flow, taking E. coli from about 4 million to under 1,000 per 100 mL.

A council plant, side by side. Effluent at 50 mg/L of solids and 30.5% UVT, with no chemical dosing. The existing submerged-lamp system left 1,965 E. coli per 100 mL. Ours left 50, and below 10 on high power. Read the full case study

Ahipara, Far North District Council. Algal pond solids averaged about 160 mg/L over the first 187 days and peaked above 250. With only a 1 mm basket screen in front, one module delivered a median 3 log E. coli reduction over that period. Read the full case study

A fruit and vegetable processor. Even after screening, dosing and clarification, the wastewater carried suspended solids up to 400 mg/L at below 1% UVT. Sampled across a full year, enterococci fell by an average of 4.4 log. Read the full case study

Effluent channel at a meat processorTreatment channels at a council plantAhipara pond and jettyTreatment module at a food processor

How it works

The liquid runs a few millimetres deep beneath lamps mounted above it. Nothing in the flow is far from the light, and the lamps never touch the liquid, so solids can't coat them.

Common questions

Do we need a filter before the system?
No. A 1 mm basket screen removes anything big enough to block the flow.

Won't solids foul the lamps?
No. The lamps never touch the liquid. The channels are cleaned regularly instead.

Is there a limit?
Yes. During a spike of 660 to 680 mg/L at one meat plant the reduction fell to about 2 log, so solids control upstream still matters.

Tell us about your liquid and your limits, and we'll tell you if a trial makes sense.

Talk to an expert
Meat Processing
·

Disinfecting High-Solids Wastewater Without Filtration

A median 3 log E. coli reduction at Ahipara, on algal pond effluent with suspended solids peaking above 250 mg/L and only a 1 mm basket screen in front. Solids shade bacteria and foul submerged lamps, so conventional ultraviolet needs finely filtered effluent. In a thin flow, fine filtration isn't needed.

Disinfecting High-Solids Wastewater Without Filtration
Disinfecting High-Solids Wastewater Without Filtration

Why solids matter

Particles absorb and scatter light, bacteria hide inside clumps, and in submerged-lamp systems solids coat the lamp sleeves. That's why plants with high solids usually add filters or clarifiers before ultraviolet.

In a thin, fast flow, particles tumble through the light instead of shading a deep tank, and there are no sleeves to foul.

Results from four high-solids sites

A large meat processor, South Island. Dissolved air flotation effluent at about 50 mg/L of solids and about 12% UVT, with E. coli in the millions. A 16-module system now treats the full flow, taking E. coli from about 4 million to under 1,000 per 100 mL.

A council plant, side by side. Effluent at 50 mg/L of solids and 30.5% UVT, with no chemical dosing. The existing submerged-lamp system left 1,965 E. coli per 100 mL. Ours left 50, and below 10 on high power. Read the full case study

Ahipara, Far North District Council. Algal pond solids averaged about 160 mg/L over the first 187 days and peaked above 250. With only a 1 mm basket screen in front, one module delivered a median 3 log E. coli reduction over that period. Read the full case study

A fruit and vegetable processor. Even after screening, dosing and clarification, the wastewater carried suspended solids up to 400 mg/L at below 1% UVT. Sampled across a full year, enterococci fell by an average of 4.4 log. Read the full case study

How it works

The liquid runs a few millimetres deep beneath lamps mounted above it. Nothing in the flow is far from the light, and the lamps never touch the liquid, so solids can't coat them.

Common questions

Do we need a filter before the system?
No. A 1 mm basket screen removes anything big enough to block the flow.

Won't solids foul the lamps?
No. The lamps never touch the liquid. The channels are cleaned regularly instead.

Is there a limit?
Yes. During a spike of 660 to 680 mg/L at one meat plant the reduction fell to about 2 log, so solids control upstream still matters.